Factories

First commencing construction in 1996, the initial setup and focus was for the production of bespoke millwork and furniture products. Since then, the factory campus has grown to incorporate a variety of production processes into one central location, creating a large-scale custom workshop, capable of manufacturing a vast range of high quality custom products within a short timeline.

Attention to detail and excellence in craftsmanship have enabled us to become a trusted name in the hotel and hospitality furniture sector.

• Four factories
• The main factory is a 100,000m2 indoor modern facility
• More than 2,000 skilled workers
• Expert teams of interior specialists with more
than 25 years of experience
• ISO 9001:2015 and ISO 14001:2015 Certified
• COC Certified to produce FSC products
• Runs SAP and Solidworks

The main factory campus includes:
• Solid Wood facilities
• Veneer Panel facilities
• Metal Works facilities
• Stone Works facilities
• Finishing Works facilities
• Upholstery facilities
• Rattan and weaving facilities
• Artisanal Trades (Marquetry, Carving, Hand Painting)

Furniture factory

Timber Veneer

From native to a variety of woods that are imported from overseas, our factory ultilises timbers such as Mahogany or Acacia to Oak, Teak, Walnut, Cherry, Maple, Ash and other timber commonly used in the production of furniture. Depending on the final destination of the furniture products, we will custom dry the timber to ensure our products are stable and fit for purpose in the environment that they are installed.

Veneer panels are used for a variety of products. Our manufacturing team hand selects the finest timber veneers prior to production, ensuring that all materials meet our standard of quality. Veneers are then matched, edge glued, and pressed within the factory to ensure that every panel meets our client’s expectation.

Timber Veneer

For all flat surface panel products, we use an automated flat panel finishing conveyor to execute an even and consistent finish. The panel conveyor utilises two robotic finishing arms that ensure all products receive a consistent layer, whilst also safeguarding against overspray and other potential inconsistencies.

furniture factory
factory

Metal Finishing

We uses state of the art PVD finishing technology for the plating of all metal products. PVD coating deposits thin films by a condensation of a vaporized form of the desire film material onto various work piece surfaces to ensure highly durable finishes, rust free as well as highly consistent quality when mass-produced. This also includes antifinger print technology to all required metal surfaces.

Conveyor Finishing

Conveyor finishing is used to control the quality, drying time and consistency of products when produced in large batch quantities. Our machines can handle both large and small quantity items with state of the art dust free control centers for the application of final top coating.

factory equipment

High Gloss Lacquer

We have a stand-alone facility dedicated to the fabrication of high gloss lacquer and paint finishes, that deliver the highest quality of gloss levels.

Our European machined fiber laser facilities, have installed BySprint Fiber laser cutting machines by Bystronic in Switzerland. This state of the art CNC cutting system has high flexibility, high precision, compact design, is energy efficient with no laser gas required. Our laser cutting is extremely versatile and works with high speed and accuracy over all flat material, tubes of steel,
stainless steel and aluminium, from 0.8mm to 30mm thick.

We use Trumpfbrand bending machines to shape metal components prior to assembly. These CNC bending machines are developed for high flexibility and low setup times, perfect for custom production. Technicians are able to bend single pieces as well as small batches with the same precision and efficiency as series produced parts.

Using German brand welding technology in the production of metal furniture, welding robots are typically used in welding processes where the weld required is repetitive and quality and speed are crucial. Robotic welding is an automated process that increases efficiencies and consistencies throughout the fabrication process.

The factory is capable of custom sand casting metal items and accessories for use in hospitality projects. Our foundry is used to manufacture decorative hardware such as handles and knobs, as well as producing custom furniture items.

All stone and glass products are fabricated in house in the state of the art Italian CNC machines. Stone is able to be processed in either block or slab form and our 5 axis CNC machine is capable of cutting, edging, coutouring, sculpting and polishing a variety of stone types.

factory worker

Upholstery

We manufacture a variety of upholstery items for custom hospitality projects. Upholstery frames are developed and tailored to meet the requirement of each individual project and are constructed based on the request of the designer.

Our dedicated team of sewing technicians are trained in stitching for furniture, cushions, curtains and drapery products. Our upholstery factory utilizes machines specialized in the sewing of both fabric and leather with high precision.

We use numerous foam types in the production of our upholstery products. Foams ranging in density and hardness are cut to measure in order to achieve the “perfect sit” for the designer’s requirements. We are also experienced in the use of down and feather for cushion and pillow products. We only ever use fire resistant foams that are certified to meet the requirements of the latest international fire regulations and standards.

Artisanal

We employ a dedicated marquetry team who are trained in the selection, matching and joining of decorative veneers for furniture making. From book matching to decorative motifs our team is capable of executing any custom design. Our furniture are finely detailed and beautifully hand crafted, hand painted by our skilled artists that no machine can execute. Each piece of furniture is handled with care, dedication and inspiration in order to deliver not only a product but also a work of art.

Painting

We offer the finest hand-painted custom furniture in various styles, whether it is a traditional motif or Neo-classical details, our artists are capable of expressing the designer’s ideas intricately onto
various pieces of furniture.